Electronic Insulation Materials
High-Shear Emulsifier
A high-speed rotor–stator emulsifier for intensive mixing, dispersion, and homogenization in reactors or multiple open processing vessels.
Core process capabilities
Production applications
Equipment and process details
Final parameters and system boundaries are confirmed against materials, process targets, capacity and site conditions.
The high-speed high-shear emulsifier is one of the most widely used models in the emulsifier series. Its core component is a high-shear mixing impeller mounted on a fixed support frame. The unit can be installed on top of a reactor/kettle to meet different process requirements and to produce high-difficulty emulsified blends. It is also suitable for simple operation in multiple open-top containers, allowing independent mixing, emulsifying, and related processing steps on different vessels.
Features
- Dual rolling bearings for smoother operation, reducing the potential impact of metal friction on the material.
- Bidirectional suction for more thorough and complete mixing/emulsification.
- Nano metallic spray coating for corrosion resistance and wear resistance, with a more premium appearance.
- Perforated-mesh stator provides high shear rate and better emulsifying performance.
Options
- Non-standard working range can be customized according to the minimum resin mixing/batching volume required by the customer.
- Emulsifier power rating and impeller/blade hardness can be customized based on the specific gravity (density) of the material.
- Emulsifier power rating can be customized based on the required working range (processing scope).
Parameter List
No. | Power (kW) | Speed (RPM) | Suitable Tank Volume (m³) |
|---|---|---|---|
1 | 3–5.5 | 1500–3000 | 0.5 |
2 | 7.5–11 | 1500–3000 | 0.5–0.9 |
3 | 15–18.5 | 1500 | 0.5–0.9 |
4 | 22–30 | 1500 | 3–5 |
5 | 37 | 1500 | 6–11 |
6 | 45 | 1500 | 12–16 |
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